Increasing Overall Equipment Effectiveness on 650T Injection Machines with a Lean Manufacturing Approach
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Published:
Aug 6, 2024
Keywords:
OEE, Injection Machine, Lean Manufacturing, DMAIC Cycle
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Abstract
At the end of April 2024, national car sales for the domestic market were recorded to have decreased by 34.91% compared to the previous month. This negative trend, of course, disrupts company profits, including PT XYZ as a supplier of automotive components in Indonesia. This decline triggered the company to carry out cost reduction activities in the production area. However, in reality there is still a lot of waste during production, one of which is in the 650T injection molding process. The high cycle time of the injection process resulted in the Overall Equipment Effectiveness (OEE) target not being achieved. The lean manufacturing approach and DMAIC cycle as a research method aims to identify non-value added activities as well as make improvements by reducing the injection process cycle time from 86 to 57 seconds. These improvements made the OEE target for the 650T injection machine achieved because it increased from 67.9% to 76.3%.
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Suhendra, S., & Tri Ngudi Wiyatno. (2024). Increasing Overall Equipment Effectiveness on 650T Injection Machines with a Lean Manufacturing Approach. Jurnal Informasi Dan Teknologi, 6(3), 17-24. https://doi.org/10.60083/jidt.v6i3.584
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This work is licensed under a Creative Commons Attribution 4.0 International License.
References
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[3] E. A. Mantiri, P. Kindangen, and M. M. Karuntu, “Pendekatan Lean Manufacturing Untuk Meningkatkan Efisiensi Dalam Proses Produksi Dengan Menggunakan Value Stream Mapping Pada CV. INDOSPICE,” 1292 J. EMBA, vol. 5, no. 2, pp. 1292–1303, 2017.
[4] K. P. Sari, A. A. Yanuar, and M. Rendra, “Penerapan Lean Manufacturing Untuk Meminimasi Waste Waiting Time Pada Proses Produksi Spring Guide XXX Di CV. Gradient,” J. Rekayasa Sist. Ind., vol. 4, no. 02, p. 170, 2017, doi: 10.25124/jrsi.v4i01.218.
[5] A. R. Irwan Setiawan, “Penerapan Lean Manufacturing Untuk Meminimalkan Waste Dengan Menggunakan Metode VSM Dan WAM Pada PT XYZ,” Semin. Nas. Penelit. LPPM UMJ, pp. 1–10, 2021.
[6] K. Krachangchan and N. Thawesaengskulthai, “Loss time reduction for improve Overall Equipment Effectiveness (OEE),” 2018 5th Int. Conf. Ind. Eng. Appl. ICIEA 2018, no. Mc, pp. 396–400, 2018, doi: 10.1109/IEA.2018.8387132.
[7] D. P. T. Cwi, “Peningkatan Overall Equipment Effectiveness ( OEE ) Pada Mesin Molding Melalui Perbaikan Six Big Losses,” vol. 7, no. April, pp. 100–108, 2021.
[8] A. Suherman and B. J. Cahyana, “Pengendalian Kualitas Dengan Metode Failure Mode Effect And Analysis (FMEA) Dan Pendekatan Kaizen untuk Mengurangi JumlahKecacatan dan Penyebabnya,” Semin. Nas. Sains dan Teknol., vol. 16, pp. 1–9, 2019.
[9] D. Lina Purnamasingrum, A. Fuad Afdhal, M. Ilmu Kefarmasian, F. Farmasi Universitas Pancasila, and J. Selatan, “Analysis Of Overall Equipment Effectiveness (Oee) In Determining Productivity In Semi Automatic Semi Solid Filling Machines At PT X. 1 under a Creative Commons Attribution-NonCommercial 4.0 International License (CC BY-NC 4.0),” J. eduhealth, vol. 14, no. 01, p. 2023, 2023, [Online]. Available: http://ejournal.seaninstitute.or.id/index.php/healt
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[12] U. Mardono, A. Rohimah, and E. Rimawan, “Six Big Losses Approach and Kaizen Philosophy Implementation to Improve Overall Equipment Effectivenes ( OEE ) ( Case Study : PT . ABC , Areinforced Steel Manufacturer ),” Int. J. Innov. Res. Sci. Eng. Technol., vol. 3, no. 6, pp. 165–171, 2018.
[13] J. Koip, “Peningkatan Nilai Overall Equipment Effectiveness (OEE) Mesin Injection Molding Di Perusahaan Beverage Packaging,” Oper. Excell., vol. 10, no. 2, pp. 152–163, 2018.
[14] L. D. Gabahne, M. M. Gupta, and D. Zanwar, “Overall Equipment Effectiveness Improvement: A Case of injection molding machine,” Int. J. Eng. Sci., vol. 3, no. 8, pp. 2319–1805, 2014.
[15] S. W. Putri, A. Momon, W. Wahyudin, and S. Fikri, “Analisis Efektivitas Mesin Injection 2500 Ton di Bagian Produksi PT.XYZ Menggunakan Metode Overall Equipment Effectiveness,” J. Serambi Eng., vol. 7, no. 4, pp. 4195–4200, 2022, doi: 10.32672/jse.v7i4.5105.
[16] N. D. Anggraeni, “Perancangan Cetakan Injection Molding Handpress Material Komposit Pphi Dan Serat Alam,” Mach. J. Tek. Mesin, vol. 8, no. 2, pp. 12–16, 2022, doi: 10.33019/jm.v8i2.2554.
[17] M. Anrinda, M. E. Sianto, J. T. Industri, U. Katolik, and W. Mandala, “ANALISIS PERHITUNGAN OVERALL EQUIPMENT EFFECTIVENESS ( OEE ) PADA MESIN OFFSET CD6 DI INDUSTRI OFFSET PRINTING,” pp. 1–8, 2021.
[18] A. Rivaldo, I. N. Gusniar, A. Santosa, and J. Sumarjo, “Evaluasi Optimasi Mesin Tonase 650 Ton Injection Molding Menggunakan Evaluasi Optimasi Mesin Tonase 650 Ton Injection Molding Menggunakan Metode Overall Equipment Effectiveness Studi Kasus PT . XYZ,” vol. 5, no. October 2021, pp. 118–125, 2022.
[19] B. F. P. A. Marfinov and A. J. Pratama, “Overall Equipment Effectiveness (OEE) Analysis to Minimize Six Big Losses in Continuous Blanking Machine,” IJIEM - Indones. J. Ind. Eng. Manag., vol. 1, no. 1, p. 25, 2020, doi: 10.22441/ijiem.v1i1.8037.
[20] D. Agung and H. Hasbullah, “Reducing the Product Changeover Time Using Smed & 5S Methods in the Injection Molding Industry,” Sinergi, vol. 23, no. 3, p. 199, 2019, doi: 10.22441/sinergi.2019.3.004.